{"id":4393,"date":"2019-11-13T11:54:47","date_gmt":"2019-11-13T04:54:47","guid":{"rendered":"https:\/\/aie.com.vn\/?p=4393"},"modified":"2019-11-22T16:24:21","modified_gmt":"2019-11-22T09:24:21","slug":"dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing","status":"publish","type":"post","link":"https:\/\/aiecomvn500.chiliweb.org\/en\/dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing\/","title":{"rendered":"Dunlop saves thousands of dollars a year applying Markforged 3D printing"},"content":{"rendered":"<p style=\"text-align: justify;\"><a href=\"https:\/\/3dprintingindustry.com\/news\/2018-3d-printing-industry-awards-winners-announced-133578\/\" target=\"_blank\" rel=\"noopener\">Multi award-winning<\/a>\u00a03D printer provider\u00a0<a href=\"https:\/\/markforged.com\/\" target=\"_blank\" rel=\"noopener\">Markforged<\/a>\u00a0announced that\u00a0<a href=\"https:\/\/www.dunlopsystems.com\/\" target=\"_blank\" rel=\"noopener\">Dunlop Systems and Components<\/a>, a UK-based automotive manufacturing company, has been using its machines to create custom tooling, saving thousands of dollars in the process.<\/p>\n<p style=\"text-align: justify;\">As its tooling division had become a bottleneck, Dunlop Systems purchased a Markforged desktop 3D printer in order to overcome problems associate with outsourcing custom production. In particular, the company is now reaping the benefits of its 3D printer to help bring an electric car to the market for a large automotive company.<\/p>\n<p style=\"text-align: justify;\">\u201cSince we\u2019ve had it, we\u2019ve never looked back. It\u2019s the best thing we\u2019ve ever bought,\u201d commented Mark Statham, Production and Engineering Manager at Dunlop Systems and Components.<\/p>\n<blockquote><p><strong>\u201cPEOPLE ARE SEEING TOOLING COMING ONTO THE SHOP FLOOR MORE FREQUENTLY THAN THEY EVER DID. I THINK THEY\u2019VE HAD MORE TOOLING IN THE LAST SIX MONTHS THAN IN THE LAST FIVE YEARS.\u201d\u00a0<\/strong><\/p><\/blockquote>\n<figure id=\"attachment_159773\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-159773\" src=\"https:\/\/aie.com.vn\/wp-content\/uploads\/2019\/11\/dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing-4393.jpg\" sizes=\"(max-width: 1600px) 100vw, 1600px\" srcset=\"https:\/\/aie.com.vn\/wp-content\/uploads\/2019\/11\/dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing-4393.jpg 1600w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-5-1024x768.jpg 1024w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-5-770x578.jpg 770w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-5-200x150.jpg 200w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-5-500x375.jpg 500w\" alt=\"Prototype tooling. Photo via Markforged.\" width=\"1600\" height=\"1200\" \/><figcaption class=\"wp-caption-text\">Prototype tooling. Photo via Markforged.<\/figcaption><\/figure>\n<p><b>Bringing 3D printed production operations in house<\/b><\/p>\n<p style=\"text-align: justify;\">Based in Coventry, Dunlop Systems and Components is an independent company formed in 2007 through a management buyout from\u00a0<a href=\"https:\/\/www.trelleborg.com\/en\" target=\"_blank\" rel=\"noopener\">Trelleborg AB<\/a>, a Swedish polymer engineering firm. The company specializes in producing anti-vibration solutions for cars including automotive air suspension components and electronic control systems for OEM and aftermarket vehicle applications.<\/p>\n<p style=\"text-align: justify;\">Dunlop Systems houses a number of old machinery and in-house tooling at its facility that frequently need replacement. For this, typically the company would send internal and customer tools to a third-party toolmaker. This would often extend shipping-related lead times, and further delays as a result of customer design changes, inflating the costs, and sometimes creating losses. \u201cYou spend all that money and you wait two or three weeks for it to come in, and the customer then phones you up to tell you what they want changed,\u201d explains Statham.<\/p>\n<p style=\"text-align: justify;\">Seeking an alternative, Statham attended a seminar held by\u00a0<a href=\"https:\/\/www.mark3d.com\/en\/\" target=\"_blank\" rel=\"noopener\">Mark3D<\/a>, a UK reseller of Markforged 3D printers. \u201cI went along very open-minded, and as soon as I saw what the printers could do I thought, why can\u2019t we do our own tooling?,\u201d states Statham.<\/p>\n<p style=\"text-align: justify;\">There, he learned of the capabilities of Markforged\u2019s 3D printers. Statham identified the company\u2019s continuous carbon fiber as a suitable material for producing robust tooling strong enough to withstand corrosive environments.\u00a0\u00a0After discussing the 3D printer with the Dunlop Systems Director, a review was carried out to determine if the system would be a good fit for the company, resulting in the purchase of the Markforged 3D printer.<\/p>\n<p><iframe src=\"https:\/\/www.youtube.com\/embed\/RCjho6qbkmQ\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\" data-mce-fragment=\"1\"><\/iframe><\/p>\n<p><b>Bottleneck eliminated\u00a0<\/b><\/p>\n<p style=\"text-align: justify;\">Since commissioning the Markforged 3D printer, the Dunlop Systems tooling division has found several applications for its use. The team has used it for the production of prototype parts for electric cars to gauges and molds. Tooling can now be tweaked internally according to the customer\u2019s needs on demand, cutting lead times and costs drastically. \u201cOur department\u2019s almost got bragging rights because we can now say that we don\u2019t hold up any program. If you want something done, we can now print it within a couple of days. So we\u2019re not holding anyone up,\u201d added Statham.<\/p>\n<p style=\"text-align: justify;\">The Onyx and continuous carbon fiber materials from Markforged have also proven to be a perfect fit for Mark\u2019s team. For example, they have replaced the nylon material used in some fixtures with Onyx material. During hot summers, the nylon would warp, however using Onyx the tooling is ensured to withstand the heat. \u201cWe\u2019re now in the process of replacing, where possible, all our tooling with Onyx,\u201d says Mark. The team usually spends around \u00a320,000 ($24,300) on tooling, however this year the department has cut its spending to \u00a311,000 ($13,300) thanks to additive manufacturing. Statham adds that:<\/p>\n<blockquote><p><strong>\u201cWE\u2019VE ALREADY SAVED \u00a320,000 IN JUST SIX MONTHS, SO WE\u2019RE ON TARGET TO SAVE \u00a340,000 THIS YEAR IF WE CARRY ON THIS WAY.\u201d<\/strong><\/p><\/blockquote>\n<p style=\"text-align: justify;\">Dunlop Systems is now using the Markforged 3D printer to print custom tooling for a beta electric vehicle for a large, unnamed automotive company. Currently, the car is on the road equipped with 3D printed Onyx prototype parts as well. Previously, Dunlop Systems was spending large sums of money to manufacture the prototype tooling by outsourcing, with one part costing the team about \u00a3500 ($630) to fabricate. Using the Markforged 3D printers, the same part only costs \u00a315 ($18) to print, therefore saving the company thousands.<\/p>\n<figure id=\"attachment_159774\" class=\"wp-caption alignnone\"><img decoding=\"async\" class=\"size-full wp-image-159774\" src=\"https:\/\/aie.com.vn\/wp-content\/uploads\/2019\/11\/dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing-4393-1.jpg\" sizes=\"(max-width: 1200px) 100vw, 1200px\" srcset=\"https:\/\/aie.com.vn\/wp-content\/uploads\/2019\/11\/dunlop-saves-thousands-of-dollars-a-year-applying-markforged-3d-printing-4393-1.jpg 1200w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-6-768x1024.jpg 768w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-6-770x1027.jpg 770w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-6-200x267.jpg 200w, https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2019\/08\/wf-oqzwr6ui-6-375x500.jpg 375w\" alt=\"Prototype tooling for the beta electric vehicle. Photo via Markforged.\" width=\"1200\" height=\"1600\" \/><figcaption class=\"wp-caption-text\">Prototype tooling for the beta electric vehicle. Photo via Markforged.<\/figcaption><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>Multi award-winning\u00a03D printer provider\u00a0Markforged\u00a0announced that\u00a0Dunlop Systems and Components, a UK-based automotive manufacturing company, has been using its machines to create custom tooling, saving thousands of dollars in the process. As its tooling division had become a bottleneck, Dunlop Systems purchased a Markforged desktop 3D printer in order to overcome problems associate with outsourcing custom production&#8230;.<\/p>\n","protected":false},"author":1,"featured_media":4392,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[32],"tags":[],"class_list":["post-4393","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"_links":{"self":[{"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/posts\/4393","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/comments?post=4393"}],"version-history":[{"count":0,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/posts\/4393\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/media\/4392"}],"wp:attachment":[{"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/media?parent=4393"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/categories?post=4393"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/aiecomvn500.chiliweb.org\/en\/wp-json\/wp\/v2\/tags?post=4393"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}